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GlassMax™

The GlassMax system is designed to improve product quality and optimize production of glass furnaces and forehearths. Benefits of GlassMax include:

  • Improved product quality through reduced variability in forehearth temperature and subsequent reduction in glass weight or viscosity
  • Superior temperature control reducing the rate of off-specification production by as much as 40%
  • Increased yields and effective production rates by maintaining consistent viscosity of molten glass prior to forming
  • Improved efficiency in energy consumption from less re-melting of rejected production
  • Better protection of furnace equipment during start-ups and process upsets

GlassMax is a PC-based system that uses model-based predictive adaptive control technology (BrainWave) and a rules-based expert system (Temperature Advisor) for improved responsiveness to varying feed rates and upset conditions. The result of the successful combination of these technologies minimizes the impact of pull changes and variations in forehearth temperatures throughout the production run. The unique ability of GlassMax to learn process and feed forward variable behaviour automatically and continuously will ensure optimum performance at all times.

Universal Dynamics can provide the expertise you need to successfully implement advanced control by adapting the technology for the unique characteristics of each furnace and forehearth application. Our professional staff are knowledgeable about the glass industry and experienced in process optimization. This expertise will lead to the increased production and increased profits you are looking for.

Related Literature  


Articles/Papers

  • GlassMax  (HTML)  (PDF)
  • Application: Adaptive Control of Glass Bottle Manufacturing  (HTML)  (PDF)
  • Glass Container Maker "Gets Smart" with Control Technology (PDF)
  • Predictive-Adaptive Temperature Control of Molten Glass (PDF)